Intelligent Mobility Production Line Specialists
Zhejiang Yalong Intelligent Equipment Co., Ltd. delivers expertise spans across the entire spectrum of vehicle manufacturing lines. We provide custom-engineer customized assembly solutions for traditional and new energy vehicles, ensuring high efficiency, precision and compliance with international quality standards.
Automobile Assembly Line
Our automobile production lines integrate advanced robotics and precision control systems, covering the entire manufacturing process from body-in-white to final inspection.
- Key Processes: Body welding, painting, powertrain assembly, chassis integration, interior fitting, electronic system installation, quality testing;
- Automation Level: 75%+ process automation with robotic arms for welding, gluing and material handling;
- Production Capacity: Configurable for 50,000 to 300,000 units/year with flexible model switching capability.
Electric Vehicle Assembly Line
Specialized for battery electric vehicles (BEVs) and plug-in hybrids (PHEVs), featuring dedicated stations for high-voltage system assembly and battery integration.
- Core Processes: Battery pack assembly, motor installation, power electronics integration, charging system fitting, high-voltage safety testing;
- Safety Features: Static electricity protection, insulation resistance testing, short circuit prevention systems;
- Smart Integration: Vehicle control unit (VCU) programming, battery management system (BMS) calibration, energy efficiency testing.
Motorcycle Manufacturing Line
Optimized for standard, cruiser, sport and off-road motorcycles, with modular stations for engine assembly and chassis alignment.
- Assembly Stages: Frame fabrication, engine and transmission assembly, suspension fitting, electrical system installation, fuel system integration;
- Quality Control: Dynamometer testing, brake performance testing, vibration testing, water resistance testing;
- Flexibility: Quick changeover between models, capable of handling 50-150 units per shift.
Tricycle Production Line
Specialized for cargo, passenger and utility tricycles, with robust systems for frame welding and load-bearing component assembly.
- Key Processes: Frame welding, axle assembly, body fitting, seating installation, cargo box integration;
- Durability Focus: Stress testing for load-bearing components, suspension testing under maximum load;
- Customization: Adaptable to different wheelbases, load capacities and body configurations.
Electric Bike & Scooter Line
Optimized for electric bicycles and scooters, featuring precision assembly for battery systems and motor integration in compact designs.
- Assembly Focus: Battery pack installation, motor integration, controller fitting, charging system assembly, display panel installation;
- Safety Testing: Battery charge-discharge cycle testing, waterproof testing, structural strength verification;
- Efficiency: Streamlined production flow with 30-50 units per hour capacity, ideal for high-volume manufacturing.
Our Vehicle Production Expertise
Advanced Automation
Integration of robotics, AGV systems and automated guided conveyance for high-precision manufacturing.
Smart Monitoring
Real-time data collection and analysis for production optimization and quality control.
Flexible Production
Quick changeover systems enabling mixed-model production with minimal downtime.
Safety Compliance
Meeting international safety standards for automotive and electric vehicle manufacturing.